Clounagh Technology and Design
Year - 9 USB Mood Light Project.
In this page you will find all the information you need to complete the Mini Light project.
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In this section the components are soldered onto the pre-drilled PCB board.
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The photos below you can see the circuit before any components were inserted or soldered onto it.
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This side of the board has tracks of wire etched on to it and they conduct the current around the circuit.
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In the photos below you can see the circuit at various stages of manufacture.
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In order to make the battery clip secure, the red and black wires are fed through a hole before being soldered. This means that the battery clip should not pull out easily.
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For this circuit to work you need to input a number of different components.
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1x LED
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1x Resistor
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1x Switch
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1x USB Power supply lead
Images for the circuit components and their symbols are shown below.
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Tools required to build a circuit
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Below are images, names and descriptions of the tools needed to manufacture a circuit.
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Manufacturing The Housing
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The housing for the Mini Light project is designed to hold the circuit. It was made from 1 piece of acrylic and a square of Norway Spruce wood.
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To begin, the edges of the acrylic was cleaned using wet and dry sand paper. Once the edges were free from scratches the polisher was used to buff the edges to a nice smooth finish.
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A template was then used to mark out the positions of the holes. A cordless drill was then used to drill a hole in each location.
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The line bender was then used along with 2 bending jigs to bend the housing to shape.
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The piece of Norway Spruce was then cut in half making two triangles. They were then stuck together using double sided tape.
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The pieces of Norway Spruce were then sanded so they were the same shape/size.
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The housing was then assembled and the circuit was inserted into the housing to complete.
See images below
![]() Blank Circuit BoardThis is the circuit board before any components were added. | ![]() Circuit with componentsThe components were added to the circuit board. Remember some components need to be inserted a particular way to work properly! | ![]() Soldered CircuitThis is an image of the circuit with each of the components soldered in place. |
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![]() Resistor Circuit Symbol | ![]() Switch Circuit Symbol | ![]() LED Circuit Symbol |
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![]() USB Power Lead |

















